Evergreen Solar, Inc. (NasdaqCM: ESLRD), a manufacturer of String Ribbon®
solar power products with its proprietary, low-cost silicon wafer
technology, today announced its intent to shut down operations at its
Devens manufacturing facility to better position the Company to pursue
its industry standard size wafer strategy and preserve the Company’s
liquidity. The Company also provided updates on its industry standard
wafer development activities and selected preliminary results for the
quarter ended December 31, 2010.
The Company intends to completely shut down the Devens manufacturing
facility by the end of the first quarter of 2011. Michael El-Hillow,
President and Chief Executive Officer, explained the considerations
behind the Company’s decision. “While overall demand for solar may
increase, we expect that significant capacity expansions in low cost
manufacturing regions combined with potential adverse changes in
government subsidies in several markets in Europe will likely result in
continuing pressure on selling prices throughout 2011. Solar
manufacturers in China have received considerable government and
financial support and, together with their low manufacturing costs, have
become price leaders within the industry. While the United States and
other western industrial economies are beneficiaries of rapidly
declining installation costs of solar energy, we expect the United
States will continue to be at a disadvantage from a manufacturing
standpoint.”
Mr. El-Hillow added, “Although production costs at our Devens facility
have steadily decreased, and are now below originally planned levels and
lower than most western manufacturers, they are still much higher than
those of our low cost competitors in China. We have consistently stated
during quarterly conference calls throughout 2010 that we would continue
to manufacture in Devens as long as it was economically feasible. During
the month of December, we experienced a 10% decrease in average selling
prices from the beginning of the fourth quarter. As industry selling
prices continue their rapid declines into 2011, panel manufacturing in
Devens, either fully or partially, is no longer economically feasible,
consequently requiring a complete shutdown of the facility. We believe
this is the right long-term decision for the Company, and better
positions the Company to complete its previously announced
recapitalization plan and pursue the Company’s strategy of becoming the
low cost producer of industry standard size wafers.”
Evergreen Solar will continue to operate its high temperature filament
plant in Midland, Michigan and its wafer facility in Wuhan, China. With
approximately 75 megawatts of installed wafer capacity in Wuhan, the
Company will continue to supply its outsourcing partner with wafers for
conversion into Evergreen Solar branded solar panels.
Expected Financial Impact of Devens Closure
As a result of the closure of the Devens manufacturing facility, the
Company expects to incur non-cash charges of approximately $340 million
associated with the write-off of existing building, facilities and
equipment. Furthermore, approximately $150 million of intangible and
cash-related prepayments associated with various silicon contracts are
under review to determine whether additional non-cash charges will be
required. These charges are expected to impact both the fourth quarter
of 2010 and the first quarter of 2011, and the amount of the charges
will be determined during the Company’s preparation of its annual
financial statements for the year ended December 31, 2010.
In addition to the non-cash charges mentioned above, the Company expects
to incur approximately $15 million of costs associated with employee
severance and out placement services, facility decommissioning and other
costs required to close the facility. These cash charges are expected to
be incurred over a twelve month period. In total, the Company expects
that approximately 800 employees will be affected by this action.
In addition to eliminating the risks associated with continued
manufacturing in a high cost market in a period of rapidly declining
prices, the Company expects that a complete facility shutdown will help
preserve cash and facilitate the Company’s pursuit of the wafer strategy
discussed below.
Wafer Technology Update
Development activities associated with the Company’s industry standard
size String Ribbon™ wafer have progressed substantially in the second
half of 2010, resulting in the production of more than 60,000 wafers
manufactured using modified existing quad ribbon furnaces. These wafers
are performing comparably to those produced using the Company’s existing
furnaces in Devens and China. Ten prototype furnaces will be installed
and the Company will begin producing industry standard size wafers in
much greater quantities this quarter. Pilot production of approximately
25 megawatts is expected to begin by the fourth quarter of 2011.
Mr. El-Hillow commented, “We have expanded our discussions with
established solar companies in low cost regions and have provided
samples of our industry standard wafers for their evaluation.
Preliminary results have been positive and we have also begun in-depth
negotiations to obtain significant financial support for our wafer
manufacturing expansion on terms similar to what we received for our
current wafer facility in Wuhan. Initial interest is high as we have
shared the early results of development with potential partners. Our
future expansion will be based on the industry standard size wafer,
which is central to our strategy of manufacturing the lowest cost wafer,
in an industry standard form factor, and providing a wafer that would
enable the lowest cost solar panel utilizing multi-crystalline silicon
wafers.”
Preliminary December 2010 Quarter Results
Shipments for the fourth quarter of 2010 increased to approximately 47
megawatts, a new Company record, at an average selling price of
approximately $1.90 per watt. Mr. El-Hillow noted, “Evergreen shipped a
record volume during the quarter even in the face of adverse weather
conditions in its primary markets of Europe and North America.”
All data for the fourth quarter of 2010 are preliminary and subject to
revision based upon Evergreen Solar’s review through ordinary quarter
and fiscal year-end closing procedures. The preliminary financial data
included in this press release has been prepared by, and is the
responsibility of, Evergreen Solar, Inc.'s management.
PricewaterhouseCoopers LLP has not audited, reviewed, compiled or
performed any procedures with respect to the accompanying preliminary
financial data. Accordingly, PricewaterhouseCoopers LLP does not express
an opinion or any other form of assurance with respect thereto.
Where You Can Find Additional Information
Further details regarding the terms and conditions of the
recapitalization plan, including the exchange of convertible debt, can
be found in the registration statement that has been filed with the SEC,
and in a tender offer statement on Schedule TO that has been filed with
the SEC. Any investor holding the company’s existing notes should read
the registration statement, the tender offer statement and other
documents the company has filed or will file with the SEC for more
complete information about the issuer and the recapitalization plan.
The registration statement, the tender offer statement and other related
documents can be obtained for free from the SEC’s Electronic Document
Gathering and Retrieval System (EDGAR), which may be accessed at www.sec.gov.
Documents are also available for free upon written or oral request made
to the office of the Corporate Secretary, Evergreen Solar, Inc., 138
Bartlett Street, Marlboro, Massachusetts 01752 (Telephone (508)
357-2221) and from the Company’s website at www.evergreensolar.com.
About Evergreen Solar, Inc.
Evergreen Solar, Inc. develops, manufactures and markets String Ribbon
solar power products using its proprietary, low-cost silicon wafer
technology. The Company's patented wafer manufacturing technology uses
significantly less polysilicon than conventional processes. Evergreen
Solar's products provide reliable and environmentally clean electric
power for residential and commercial applications globally. For more
information about the Company, please visit www.evergreensolar.com.
Evergreen Solar and String Ribbon are registered trademarks of Evergreen
Solar, Inc.
Safe Harbor Statement
This press release includes statements regarding expectations, beliefs,
strategies, goals, outlook and other non-historical matters. Any such
statements are forward-looking statements made pursuant to the safe
harbor provisions of Section 21E of the Securities Exchange Act of 1934.
Forward-looking statements include but are not limited to statements
about general solar industry market conditions, including additional
production capacity coming on-line, production volumes and changes in
government subsidies, and expectations regarding average selling prices,
the timing of the shutdown of the Company’s Devens facility, the size of
any non-cash charges, the estimated cash costs associated with a
shutdown and the anticipated positive impact of the shutdown on the
Company’s overall cash position, and the development of the Company’s
industry standard size wafer program, including developments in China
and the Company’s ability to increase its production of standard sized
wafers in China. These forward-looking statements are neither promises
nor guarantees and are subject to a number of risks and uncertainties
that could cause actual results to differ materially from the Company’s
current expectations. Factors that could cause or contribute to such
differences include, but are not limited to: further declines in average
selling prices of the Company’s products, risks associated with the
potential shutdown of the Company’s Devens facility, the risk that the
Company will not be successful in completing its recapitalization plan
and the risk that the Company will be unsuccessful in developing our
industry standard size wafer program at competitive prices. Further
discussions of these and other potential risk factors may be found in
the Company’s public filings with the SEC (www.sec.gov),
including its Form 10-K for the fiscal year ended December 31, 2009 and
its Registration Statement on Form S-4 (as amended) originally filed on
December 6, 2010. Forward-looking statements speak only as of the date
they are made. The Company undertakes no obligation to update any
forward-looking statements, except as may be required by law.

Source(s) : Evergreen Solar, Inc.